Our projects start with a conversation to understand any current problems you're facing. Feel free to reach out and let us know where you might need support.
What is maji?
maji combines the analytical power of a top-tier consulting team with deep expertise across diverse manufacturing environments.
The platform delivers expert-level analysis of your actual operational data, informed by patterns and solutions validated across real-world projects — available on demand.
Find out more"Our projects start with a conversation to understand any current problems you're facing. Feel free to reach out and let us know where you might need support."
Most manufacturers have significant untapped capacity. Understanding why it isn't being captured is the first step.
The Problem
Many manufacturers find it difficult to keep improvement moving at pace once external support ends. Valuable knowledge often sits with individuals or in scattered documents, making it hard to maintain momentum.
Why It Happens
Traditional consultancy support often focuses on frameworks and presentations rather than building day-to-day operational capability. Teams may lack the tools, visibility, or structured methods to confidently identify and act on opportunities.
The Resulting Gap
Without clear insight and repeatable ways of working, it becomes harder to measure opportunity, prioritise effectively, and build lasting skills. This slows progress and leaves factories operating below their full potential.
Each tool encodes deep manufacturing expertise so your team can access expert-level analysis instantly.
Find the optimal line speed where PPLH peaks, accounting for speed-induced reliability and quality degradation. Built for sales-constrained environments.
Open toolSystematic problem-solving using MECE splits to identify root causes. Define → Split → Understand. Export findings as PDF.
Open toolSeven cognitive and organisational barriers that systematically prevent manufacturers from capturing 30–60% available capacity improvements.
Read guideStrategic buffer placement, mathematical sizing, and constraint protection in multi-stage production systems. Expected: 20–40% throughput improvement.
Read guideOne-piece flow sounds great in theory, but the maths of coupled systems tells a different story. Interactive calculator showing why context matters.
Open toolComprehensive methodology for measuring manufacturing performance through time-based decomposition and constraint-state-dependent financial valuation.
Explore frameworkQuick reference for core majaco methodologies: OEE, PPLH, TEEP, Labour Efficiency, and time-based lost time analysis. UK English terminology throughout.
View formulasWhy the hardest part of Theory of Constraints isn't finding the bottleneck — it's getting everything else to serve it. Drum-Buffer-Rope explained.
Read guideRed Amber Green production line study with live uptime tracking. Capture and categorise downtime events in real time during line observations.
Open toolAdditional tools available to majaco clients, including the Fee Guarantee Visualiser, Stock Holdings Calculator, Giveaway Reduction Calculator, and MHW Simulator.
Email makeitpossible@majaco.co for accessAccess client-specific resources and tools. Enter your client password to go directly to your portal.
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